Manjughosh Engineering Service

Structure fabrication works involve the creation of large, complex metal frameworks used in industrial, commercial, and residential construction. This process typically involves cutting, bending, welding, and assembling steel or other metal components into robust structures such as beams, columns, trusses, and frames. Fabricated structures are widely used in the construction of bridges, warehouses, buildings, and industrial plants due to their high strength, durability, and ability to support heavy loads.

The fabrication process begins with detailed engineering drawings that specify dimensions, material requirements, and connection details. Using advanced machinery and methods like CNC cutting, MIG/TIG welding, and precise bending, structural components are created to exact specifications. Quality control, including non-destructive testing, dimensional checks, and load-bearing tests, ensures each component meets safety and strength standards.

Structure fabrication works often include anti-corrosive treatments, such as galvanization or powder coating, for enhanced durability, especially in outdoor or corrosive environments. By combining precision engineering with durable materials, structure fabrication provides reliable support frameworks that are essential for modern construction and infrastructure projects

Development of piping and Instrumentation Diagrams (P&IDs), Utility mass and heat balance & it's respective P&IDs, Specification of effluents, Hydraulic Calculations, Single phase pressure drop calculation, Pump Hydraulics, Two phase pressure drop calculation, Pressure drop calculation in process network, Insulation design, Fuel line steam tracing, Equipment sizing, Instrument and valve sizes, design review, HAZOP review, Thermal Rating of shell & tube heat exchangers, Thermal and mechanical design API Fired Heaters, Flare header network sizing, Relief Valve Sizing Calculations as per API 520, 526, Flare stack calculations, Fire Water System (Storage Tanks, Pumps, Headers, Sprinklers), Hazard and Operability Study

Mild steel fabrication involves the process of designing, shaping, and assembling mild steel (also known as carbon steel) into various structures and components for industrial, commercial, and residential applications. Mild steel, characterized by its relatively low carbon content (typically less than 0.3%), is known for its malleability, ease of welding, and versatility, making it one of the most commonly used materials in metal fabrication.

The fabrication process includes a range of techniques, such as cutting, welding, bending, punching, and machining, to create products that meet specific design and functionality requirements. Common mild steel fabricated products include structural beams, columns, frames, pipes, storage tanks, machinery parts, handrails, and custom metalwork.

Mild steel fabrication is widely used across industries such as construction, manufacturing, automotive, infrastructure, and heavy machinery. The material's ability to be easily shaped, its strength, and its cost-effectiveness make it ideal for applications requiring durability and flexibility. Additionally, mild steel can be coated with protective finishes like galvanization, powder coating, or painting to enhance its resistance to corrosion and improve its appearance, extending the lifespan of fabricated products

SS304 stainless steel fabrication works involve custom designing, cutting, shaping, and assembling products using SS304-grade stainless steel, renowned for its excellent corrosion resistance, durability, and weldability. SS304, a chromium-nickel austenitic alloy, is widely used for its ability to withstand exposure to moisture, chemicals, and various environmental conditions without rusting, making it ideal for a range of industries, including food processing, pharmaceuticals, architecture, and marine applications.

Fabrication services for SS304 include processes such as laser cutting, bending, TIG/MIG welding, polishing, and finishing, ensuring precise and aesthetically appealing products tailored to client specifications. Commonly fabricated items include kitchen equipment, medical and lab fixtures, tanks, piping systems, and structural components. SS304 fabrication also supports custom designs with options for various finishes, like brushed or mirror-polished, to enhance both functionality and appearance.

SS304 stainless steel fabrication provides reliable, hygienic, and long-lasting solutions suitable for demanding environments, meeting strict industry standards for quality, safety, and aesthetics.

Industrial air ducting works involve the design, installation, and maintenance of air ducts used in ventilation, heating, cooling, and exhaust systems within industrial facilities. These ducts are crucial for ensuring proper air distribution, maintaining indoor air quality, and regulating temperature and humidity levels in large-scale operations. Made from materials such as galvanized steel, aluminum, or stainless steel, industrial air ducts are designed to handle high airflows and resist corrosion. The work includes layout planning, fabrication of duct components (such as bends, tees, and reducers), and installation to meet safety and efficiency standards in various industrial environments, including factories, warehouses, and processing plants.

Ø  Structural Engineering.

Ø  Structure Fabrication Drawing.

Ø  Architecture Drawing.

Ø  Civil Foundation Design.

Ø  Civil Foundation Details.

Ø  Steel Connection Design and Detailing.

Ø  Layout with Equipement.

SOFTWARE APPLICATION:

Ø  Staad Connect Edition

Ø  AutoCAD

Ø  Excel Sheet

Ø  Tekla Structure

ERECTION : erection at site

A Mild Steel Storage Skid is a robust, durable platform structure made from mild steel, designed for the safe storage, transportation, and handling of equipment, machinery, or other heavy loads in industrial and commercial environments. These skids are custom-built to provide a stable, secure base for various items that require support during storage or transit, including tanks, pumps, valves, and electrical equipment.

The key features of mild steel storage skids include:

• Material: Constructed from mild steel, which offers a balance of strength, durability, and cost-effectiveness. Mild steel is highly weldable, making it suitable for fabricating complex designs while maintaining structural integrity.

• Design: Typically features a flat or raised platform, often equipped with reinforcement ribs and brackets to provide additional strength. The skid may include provisions for lifting, such as forklift pockets or lifting lugs, to facilitate easy handling.

• Durability: Mild steel is designed to withstand harsh environmental conditions, making it ideal for use in outdoor or industrial settings. While mild steel is prone to corrosion over time, it can be treated with protective coatings such as paint or galvanization to enhance its longevity.

• Customizable: Skids can be custom-designed to meet specific storage or operational needs. This includes variations in size, load capacity, and additional features such as shelving, bolted or welded frames, or protective enclosures for sensitive equipment.

Mild steel storage skids are widely used in industries like oil and gas, chemical processing, manufacturing, and construction, where they serve as reliable, cost-effective solutions for organizing and safeguarding equipment in storage or during transportation.

We are supplying A Mild Steel Industrial Chimney is a vital structure used in industrial settings to exhaust gases, smoke, fumes, and other byproducts of combustion or manufacturing processes. It is constructed primarily from mild steel, a low-carbon steel known for its strength, flexibility, and ease of fabrication. These chimneys are commonly used in power plants, chemical factories, refineries, and other industries where large-scale emissions need to be vented safely and efficiently.

The chimney is designed to withstand high temperatures, corrosive gases, and mechanical stresses. Mild steel chimneys are typically fabricated with a cylindrical design and can be either freestanding or attached to buildings. The outer surface is often treated with protective coatings such as galvanizing or paint to prevent rust and extend the structure's lifespan.

Key features of a mild steel industrial chimney include:

• Height and Size: Chimneys vary in height and diameter based on the specific industrial application, with heights ranging from 10 meters to over 100 meters.
• Construction: The chimney is fabricated using rolled and welded steel plates, with the structure often consisting of multiple sections that are bolted or welded together.
• Temperature Resistance: Mild steel chimneys are built to withstand high-temperature flue gases, typically in the range of 200°C to 600°C, depending on the industry.
• Ventilation and Efficiency: Designed to create effective draft and air circulation, ensuring the efficient removal of harmful gases and maintaining optimal operational conditions inside the facility.
• Durability and Maintenance: Mild steel chimneys require periodic maintenance, including inspection for corrosion and wear. Protective coatings or linings are often applied to prevent premature degradation.

Overall, mild steel industrial chimneys provide an economical, reliable, and effective solution for venting industrial emissions, ensuring safety and regulatory compliance in industrial operations

A warehouse roofing shed is a protective structure designed to cover large storage or industrial spaces, providing shelter from weather conditions such as rain, sun, and wind. These sheds are typically made from durable materials like galvanized steel, aluminum, or pre-coated sheets, which offer excellent corrosion resistance, strength, and low maintenance requirements. The roof can be designed in different styles, including gable, arched, or sloped, to facilitate efficient water drainage and optimal interior lighting.

Warehouse roofing sheds often feature insulated panels or coatings to regulate temperature, creating a more energy-efficient environment for storing temperature-sensitive goods. The structure is typically supported by a strong framework of steel columns and beams, allowing it to span wide areas without internal columns, maximizing usable storage space. Additional features like skylights, ventilation systems, and gutters may be included to enhance functionality and comfort.

These sheds are commonly used in industries such as manufacturing, logistics, and agriculture to protect goods, machinery, and personnel, ensuring an organized, weather-proof storage solution

We are  Designing & Manufacturing of below mentioned SKIDS.

Chemical Injection Skid / Marcaptain Skid / Steam Generation Skid / De-oiling Skid / GLR Skid / VRU Skid / Gas Conditionig Skid / Copressor Skid / Lube oil Skid / Metering Skid / Water treatment Skid / PSA Skid / Customise Modular skids.

Capacity (200KL each Ar, O2, N2), Material Inner tank SS304 Outer SA516 Gr.70, Piping material SS304.

SS 304 stainless steel pharmaceutical fabrication services involve the design, manufacturing, and assembly of pharmaceutical-grade equipment and components using SS 304, a high-quality, corrosion-resistant alloy. Known for its excellent durability, resistance to chemicals, and ease of cleaning, SS 304 is widely used in the pharmaceutical industry, where hygiene, safety, and compliance with industry standards are critical.

These fabrication services include the production of items such as tanks, piping, reactors, valves, storage vessels, and processing equipment, all customized to meet the specific needs of pharmaceutical manufacturing environments. The fabrication process includes precision welding, cutting, bending, polishing, and finishing to ensure smooth, easy-to-clean surfaces that minimize contamination risk.

We are  Designing & Manufacturing of below mentioned SKIDS.

Chemical Injection Skid / Marcaptain Skid / Steam Generation Skid / De-oiling Skid / GLR Skid / VRU Skid / Gas Conditionig Skid / Copressor Skid / Lube oil Skid / Metering Skid / Water treatment Skid / PSA Skid / Customise Modular skids.

Structural steel Columns, horizontal beams that are integral to the framework of roofs, especially in steel building construction. They provide support to the roof deck or sheeting, transferring loads from the roof to the primary structural frame. Purlins are typically made from lightweight yet strong materials, such as galvanized steel, which provides corrosion resistance and durability. Common types of purlins include C-purlins and Z-purlins, named for their cross-sectional shapes, which are selected based on the span and load requirements. These elements are widely used in warehouses, industrial buildings, and commercial structures, helping to create a robust and efficient roofing system that can withstand various environmental factors.

We are supplying LMO with Evaporator Oxygen Plant: Liquid Oxygen 99.9% pure to collect from industrial oxygen generate plant and transport it in mobile truck capacity 20KL. The liquid oxygen stored in double layer vertical vessel on 22 bar pressure and temperature minus 183 degree centigrade.