Manjughosh Engineering Service

A Mild Steel Storage Skid is a robust, durable platform structure made from mild steel, designed for the safe storage, transportation, and handling of equipment, machinery, or other heavy loads in industrial and commercial environments. These skids are custom-built to provide a stable, secure base for various items that require support during storage or transit, including tanks, pumps, valves, and electrical equipment.

The key features of mild steel storage skids include:

• Material: Constructed from mild steel, which offers a balance of strength, durability, and cost-effectiveness. Mild steel is highly weldable, making it suitable for fabricating complex designs while maintaining structural integrity.

• Design: Typically features a flat or raised platform, often equipped with reinforcement ribs and brackets to provide additional strength. The skid may include provisions for lifting, such as forklift pockets or lifting lugs, to facilitate easy handling.

• Durability: Mild steel is designed to withstand harsh environmental conditions, making it ideal for use in outdoor or industrial settings. While mild steel is prone to corrosion over time, it can be treated with protective coatings such as paint or galvanization to enhance its longevity.

• Customizable: Skids can be custom-designed to meet specific storage or operational needs. This includes variations in size, load capacity, and additional features such as shelving, bolted or welded frames, or protective enclosures for sensitive equipment.

Mild steel storage skids are widely used in industries like oil and gas, chemical processing, manufacturing, and construction, where they serve as reliable, cost-effective solutions for organizing and safeguarding equipment in storage or during transportation.

We are supplying A Mild Steel Industrial Chimney is a vital structure used in industrial settings to exhaust gases, smoke, fumes, and other byproducts of combustion or manufacturing processes. It is constructed primarily from mild steel, a low-carbon steel known for its strength, flexibility, and ease of fabrication. These chimneys are commonly used in power plants, chemical factories, refineries, and other industries where large-scale emissions need to be vented safely and efficiently.

The chimney is designed to withstand high temperatures, corrosive gases, and mechanical stresses. Mild steel chimneys are typically fabricated with a cylindrical design and can be either freestanding or attached to buildings. The outer surface is often treated with protective coatings such as galvanizing or paint to prevent rust and extend the structure's lifespan.

Key features of a mild steel industrial chimney include:

• Height and Size: Chimneys vary in height and diameter based on the specific industrial application, with heights ranging from 10 meters to over 100 meters.
• Construction: The chimney is fabricated using rolled and welded steel plates, with the structure often consisting of multiple sections that are bolted or welded together.
• Temperature Resistance: Mild steel chimneys are built to withstand high-temperature flue gases, typically in the range of 200°C to 600°C, depending on the industry.
• Ventilation and Efficiency: Designed to create effective draft and air circulation, ensuring the efficient removal of harmful gases and maintaining optimal operational conditions inside the facility.
• Durability and Maintenance: Mild steel chimneys require periodic maintenance, including inspection for corrosion and wear. Protective coatings or linings are often applied to prevent premature degradation.

Overall, mild steel industrial chimneys provide an economical, reliable, and effective solution for venting industrial emissions, ensuring safety and regulatory compliance in industrial operations

Petroleum and petrochemical refineries are large industrial complexes that process raw crude oil and natural gas into valuable products, such as gasoline, diesel, jet fuel, lubricants, and various petrochemical products used in plastics, fertilizers, synthetic fibers, and chemicals. These refineries employ a series of refining processes, including distillation, cracking, reforming, and hydrotreating, to separate and refine hydrocarbons, transforming them into different grades of fuels, chemicals, and by-products.

In addition to refining crude oil into refined petroleum products, petrochemical refineries also convert natural gas into chemicals such as ethylene, propylene, and methanol, which are foundational building blocks for the petrochemical industry. These refineries are equipped with specialized equipment such as distillation columns, reactors, heat exchangers, and compressors to ensure efficient separation and transformation of crude oil and natural gas into usable forms.

Petroleum and petrochemical refineries are crucial to global energy supply chains and chemical manufacturing industries, providing essential products for transportation, manufacturing, and consumer goods. Due to the complexity of the processes and the need for high safety standards, these refineries are subject to strict environmental regulations, requiring continuous monitoring and risk management to minimize pollution and ensure safe operations.

Steel structure beams are essential components in construction and structural engineering, providing support and stability in various building frameworks. These beams are typically made from high-strength steel, which offers excellent load-bearing capacity and resistance to environmental stress. Available in different shapes, such as I-beams, H-beams, and T-beams, they are chosen based on the structural requirements of a project. Steel beams are commonly used in large-scale buildings, bridges, warehouses, and industrial facilities, offering a durable, long-lasting foundation that can withstand heavy loads, vibrations, and extreme weather conditions.

  

We are supplying Refinary and Petrochemical Plant is a large-scale industrial facility designed for the production of chemicals, petrochemicals, and related products. These plants process raw materials such as natural gas, crude oil, and various other chemicals to produce valuable substances used in a wide range of industries, including manufacturing, pharmaceuticals, agriculture, and consumer goods.

The core function of a chemical petrochemical plant is to convert raw feedstocks into useful chemicals through a combination of chemical reactions, refining processes, and mechanical operations. The primary products of these plants include petrochemicals like ethylene, propylene, benzene, and toluene, as well as a variety of other chemical compounds used in plastics, fertilizers, solvents, detergents, and synthetic materials.

Key Features of a Chemical Petrochemical Plant:

1. Raw Materials:

   • The plant typically processes crude oil, natural gas, or naphtha as the primary raw materials.
   • These raw materials are cracked, refined, and chemically altered to produce a variety of petrochemical products.

2. Production Units:

   • Cracking Units: These are used for breaking down large hydrocarbon molecules (like naphtha or natural gas) into smaller molecules, which are the building blocks for petrochemicals such as ethylene and propylene.
   • Distillation Columns: Separates different components based on their boiling points to isolate valuable petrochemical products.
   • Polymerization Units: Convert smaller petrochemical molecules into polymers, which are used in plastics and synthetic materials.
   • Hydrogenation Units: Add hydrogen to various compounds to produce products like synthetic fuels and hydrogen for refining.

3. Utility Systems:

   • Power Generation: Petrochemical plants often have their own power generation systems to supply electricity to the various plant operations.
   • Cooling and Water Systems: Large cooling towers are used to regulate temperature within the plant, particularly for heat-intensive processes like distillation and cracking.
   • Compressed Air Systems: Essential for driving various plant equipment and instrumentation.

4. Chemical Processing:

   • Chemical reactions, including polymerization, oxidation, alkylation, and hydrocracking, are used to produce the desired end products.
   • These reactions occur in reactors, where temperature, pressure, and flow rates are carefully controlled to maximize yield and efficiency.

5. Safety and Environmental Considerations:

   • Given the hazardous nature of the raw materials and chemicals involved, safety measures are critical, including fire suppression systems, ventilation systems, and hazardous gas detection systems.
   • Environmental controls are implemented to manage emissions, such as flares, scrubbers, and filters, to reduce pollutants and comply with regulations.

6. Storage and Distribution:

   • Finished products are stored in tanks or storage silos and then distributed via pipelines, tankers, or ships to other manufacturing units, refineries, or consumer markets.

7. Control and Automation:

   • Modern chemical petrochemical plants rely heavily on automated control systems, such as Distributed Control Systems (DCS), for monitoring and adjusting plant operations in real-time.
   • Advanced instrumentation ensures precise control over variables like pressure, temperature, flow, and composition, enhancing product quality and operational safe

We are supplying pipe spool (pipe, flange, fittings, valves) as per ASME B31.3 and, API standard, based on Isometric drawings, material SS, CS & MS.

We are designing, suppling Sand Filters

We are executing:

PDesign using PV-elite/Compress: Calculation of Pressure part (shell and head thickness, nozzle thickness. Drawings in autocad, according to approved drawing we are manufacturing filters and internals.

We are manufacturing / supplying and erection of circular ERW pipe for water/chemical/farma and chemical industries, diameter of pie is 400 mm to 3500 mm with maximum thickness 16mm. Material MS/CS/SS for all industries.

We are suppling & Fabrication of pipe spool of MS, CS, SS for Oil & Gas, Power plant, Farma and other industries. Manjughosh Engineering Service is leading player in Engg. Services and specialized in FEED, EPC, Detailing of Oil & Gas / Refinery / Petrochemical, process plant, Power plant.                                                                              

we are providing smoke solution and supplying smokeless  stack chimney, also known as an industrial chimney, is a tall structure designed to expel smoke, flue gases, and other combustion byproducts from industrial processes, power plants, and factories safely into the atmosphere. These chimneys are typically constructed from materials like steel, concrete, or brick to withstand high temperatures and resist corrosion from acidic gases. The height of the stack helps disperse pollutants over a wide area, reducing environmental impact at ground level. Smoke stack chimneys are engineered to ensure efficient draft, facilitating the movement of hot gases out of the building while minimizing backpressure on boilers or furnaces. Regular inspections and maintenance are essential to ensure structural integrity, compliance with environmental standards, and safe, efficient operation over the chimney's lifespan.